The rotary dryer is integrated with burner and baghouse dust collector. Rotating drum and flights are made of wear-resistant alloy material, while the riding ring and trunnion wheel are constructed through forging process. The external surface of the drum dryer is insulated by aluminum-silicate wool and covered with stainless steel panel to reduce heat loss and ensure high environment protection performance.
The dust collection system is installed above the drum dryer, thus greatly saving floor space while efficiently restrict the heat loss of ductwork system. The modular design of dust collection system enables the transportation and installation easier.
The vibrating screen used in this asphalt mixing plant is Italian brand linear motion vibrating screen that uses double vibration drives, ensuring maintenance free and smooth operation. Screen mesh can be easily changed by simply pushing and pulling. The screen body has insulation layer for improved energy efficiency and noise reduction.
Twin-shaft paddle mixer, or pugmill mixer, utilizes two horizontal rotating shafts with several paddles to blend asphalt and aggregates in the mixing chamber. With the optimized arrangement of mixing paddles on both shafts, the mixing efficiency of the mixing system is greatly improved, while guaranteeing the reliability and stability of the mixer. Each access door has lock to ensure the safety of operator. The thermal oil jacket is provided for heat retention. There are connections for adding additives.
Our self-developed atomizing burner can achieve optimal air/fuel ratio by digital precise control of oil pressure and frequency, enabling flame dimensions to accommodate the parameters of drum therefore reducing fuel consumption. The integrated control system of burner and mixer makes operation easy, safe and reliable. Diesel, heavy oil and natural gas are applicable fuel options.
This system features modular design, providing easy installation. The diaphragm piston pump supplies high pressure water as foaming agent into the asphalt, and large micro-bubbles are formed when water is mixed with the asphalt. These micro-bubbles are retained throughout the mixing process until paving and compaction process, significantly reducing fuel consumption.
Dual redundancy control coupled with PLC system provides greater reliability, safety and convenience in automatic operating performance.
The control system is configured with fault warning, automatic diagnosis, real-time monitoring and remote maintenance functions to further guarantee easy and safe operation.
|Model|| || || || || || || || |
|Rated capacity (t/h)||64||80||96||120||160||240||320||400|
|Cold feed system||The number of cold feed bins can be configured according to customer needs|
|Number of cold feed bins||3||4||4||4||5||6||6||6|
|Single bin volume (m³)||8||8||8||8||8||15||15||18|
|Dryer drum diameter (m)||1.54-1.74||1.75||1.75||1.95||2.25||2.5||2.7||3|
|Dryer burner||Optional: diesel, diesel + heavy oil, coal powder, natural gas, oil + gas (as per customer's request)|
|Burner power (MW)||7.9||9.8||11.8||14.8||19.7||29.6||39.4||49.4|
|Dust collection system||Cyclone + water, gravity + baghouse||Gravity + baghouse|
|Filtering area of baghouse (m²)||320||360||440||510||650||920||1200||1500|
|Number of hot bins||4||5||6|
|Hot bin volume (m³)||7||12||25||28||50||80|
|Mixer capacity (kg)||800||1000||1200||1500||2000||3000||4000||5000|
|Transmission||Double gearbox (gear synchronization)|
|Finished asphalt storage||Under-storage/side-storage|
|Volume of under-storage bin (t)||30||50||50/100/200||100/150/300|
|Filler supply system|
|Volume of reclaimed filler silo (m³)||12/30 (under-storage)||20/40 (under-storage)||20/50 (under-storage)||30/50 (under-storage)|
|Volume of virgin mineral filler silo (m³)||20||30||30||50||50||80|
|Bitumen supply system||Electric heating, fast heating within tank, thermal oil heating (coal/oil/gas)||Electric heating, thermal oil heating (coal/oil/gas)|
|Volume of bitumen tank (m³)||1×50||2×50||3×50||4×50|
|Heavy oil supply system||Electric heating, thermal oil heating (coal/oil/gas)|
|Diesel tank (m³)||1×10|
|Total power (kW)||45||55||75||90||110||160||185||220|
Founded in 2004, TTM is a professional supplier of asphalt mixing plant/ hot mix asphalt recycling plant in China. Since its establishment, the company has been focusing on the field of asphalt mixing and asphalt recycling, aiming at providing customers with competitive asphalt mixing plant and services. A comprehensive series of products are supplied, covering asphalt batching plant, auxiliary stationary recycling plant, dry-mixed mortar plant, RAP breaking and screening system and so on.
Up to now, the sales and services network of TTM asphalt mixing plant has covered nationwide and over 50 countries & regions in Europe, Asia and Africa etc.
We remain available to our customers as a competent partner at all times. Please feel free to contact us!